Facility Tour

  • Raschel and Warp Fabric Unit, Sachin
  • Embroidery Unit, Sachin
  • Elastic Tape Unit, Daman
  • Yarn Unit, Daman
  • Circular Knitting Unit, Sachin
  • Torchon Lace Unit, Palghar
  • Warp knit Fabric Unit, SEZ, Sachin
  • Dyeing, Processing and Value Addition Unit, Sachin
  • Lingerie Manufacturing Unit, Apparel Park
  • SOIE: Lingerie and apparel Manufacturing Unit, Sachin
  • Lingerie Manufacturing Unit, Ambernath
  • Eye and Hook Unit for Brassiers, Sachin

Raschel and Warp Fabric Unit, Sachin:

The biggest unit of the group, spread across 95,000 Sq. ft. area with production capacity of more than 125,000 meters per day, it contributes the most in the company’s growth. It produces a wide range of Raschel and Warp Knitted Fabrics, Raschel Laces, Jacquard Fabrics, Spandex Fabric and Laces, Stoles, Scarves, Furnishing Fabrics, Sarees, Dress materials and Fabric for garments. This unit hosts an in-­‐house design studio whose designers and technicians work relentlessly to enhance and update the design library to keep up with the ever changing fashion and to meet with the high quality standards.

This plant is equipped with world-­‐class technology and empowered with latest tricot machines, computerized Raschel machines, computerized fall plate machines and computerized jacquards ranging from 14gg to 28gg. Ginza Industries Ltd. believes in keeping an upper hand by acquiring cutting-­‐edge, exclusive technology. The Jacquardtronic fabric, produced by the Jacquardtronic machines, is a monopoly fabric catered to the Indian market only by Ginza.

The specialization product of the unit also includes a wide range of stretch lace and tricot fabrics available in floral, printed, mesh and jacquard patterns. This segment is catered exclusively by Ginza.

Embroidery Unit, Sachin:

Equipped with modern Swiss and Korean machines, this unit produces wide variety of computerized Schiffili embroidery. The high-­‐speed machines also facilitate fancy sequencing and cording works. With a capacity of 3500 meters per day, the unit boasts of a product range from all over embroidered fabrics, sarees and laces, gupier /chemical fabrics and laces, motifs, collars, patch work, eye let embroidery etc.

Elastic Tape Unit, Daman

Ginza Industries is a leading brand in the elastic tape domain for intimate apparels and provides the same to most of the leading lingerie manufacturers in the country. With machines of well-­‐known makes like Comez, Omm, Britenbach, EPIS, KY, Jakob Muller etc. this unit, having capacity of 700,000 meters per day, produces elastics tapes – knitted and woven, velvet ribbons and fancy crocheted fabrics.

Yarn Unit, Daman

This unit, powered with Barmeg Ishikawa and Muratta machines of German & Japan makes, produces 1500 metric tonnes of nylon, polyester, crimped & filament yarn per annum.

Circular Knitting Unit, Sachin

In its stride to become a 100 percent self-­‐sustainable unit with a manufacturing capability to produce all lingerie components in house, Ginza established the Circular Knitting Unit in Surat to meet its requirement of Circular Knitted fabrics across cotton, nylon, spandex and polyester compositions. This unit, like all other facilities of Ginza is an independent profit center and besides supplying to Ginza for its export and domestic needs, supplies to leading lingerie manufacturers in the country. The capacity of this unit is about 2000 kgs per day and is being expanded at the moment.

Torchon Lace Unit, Palghar

Having 13000 Spindles this plant gives a wide range of Crochet / Torchon / Bobbin-­‐Laces & Fabrics with capacity of about 50000 meters per day spread in area of 35000 sq. feet. This Plant is equipped with machinery mainly from TAKEDA MAYER, JAPAN.

Warp knit Fabric Unit, SEZ, Sachin

This unit is 100% export oriented. It produces 30000 meters of warp knitted fabric daily. Designs in both formats i.e. with spandex and without spandex are available through this unit. The entire fabric range is manufactured on latest high speed Tricot and Raschel machines by Karl Mayer, Germany.

Dyeing, Processing and Value Addition Unit, Sachin.

With well-­‐equipped machineries, laboratory, quality checking equipment and systems at two independent units, we are currently processing two lakh meters of quality fabrics per day. The unit not only meets all the international safety standards, but also employs pollution control norms by using non-­‐toxic dyes, chemical and approved water treatment system. Ginza boasts of machines for Foam Lamination, Chemical Lamination, Embossing and Transfer Printing, Cotton Circular, Raising and Sheering machines. Elastic Tape dyeing unit is another facility in this unit.

Lingerie Manufacturing Unit, Apparel Park

Ginza Industries in the year 2007 forayed into the lingerie manufacturing and exports business in alliance with Gelmart, USA. Today, the lingerie export business is well on its way to become the driving force for the company. Customer base is growing both in quantity and quality with names like Carrefour, Walmart, Auchan, Tchibo to name a few.

This unit is compatible to meet all International Standards & 100% of the production is being exported to the U.S and European markets at present. This unit is spread over a total area of approximately 80,000 sq. feet and has a capacity of 15000 pieces per day.

Ginza perhaps, through its strategic backward integration has become one of the pioneers in setting up the entire value chain under its roof for all its intimate apparel manufacturing needs.

SOIE: Lingerie and apparel Manufacturing Unit, Sachin

The brand SOIE, Ginza’s initiative to establish presence in the intimate apparel and apparel industry in India has been well received and the brand is attracting recognition by its customers throughout the country. Apparel business, being season oriented launches a new collection two to three times a year. The brand caters to the woman of today and has a complete product portfolio comprising of dresses, shirts, tops, tunics, shorts, skirts, gowns etc. Lingerie business, deriving expertise from the capabilities developed by Ginza through years of supplying lingerie and lingerie components in India and abroad, is a quality oriented division providing fashionable and comfortable product which are cost-­‐effective for the customer as Ginza enjoys the benefits of in-­‐house component supply. This facility has a capacity to manufacture 400 dozen sets per day for the lingerie while 40,000 apparel products per month.

Lingerie Manufacturing Unit, Ambernath

Recently, in May 2013, Ginza Industries added another lingerie manufacturing facility with a capacity of 10,000 pieces per day to the existing portfolio. The latest facility in Ambernath, Maharashtra is an initiative to support the lingerie production for SOIE in view of the excellent demand of SOIE products by the customers. However, the facility is also equipped to satisfy any sudden increase in demands from the overseas markets and shall aid the exports based facility at Apparel Park in meeting commitments.

Eye and Hook Unit for Brassiers, Sachin

The state of the art 100% EOU has been set up at Sachin SEZ with initial capacity of 10000 dozen sets per day. This was commissioned by October ’07 and with this the last product segment of Ladies Brassier Component is also manufactured in house.

This plant is set-­‐up in the technical supervision of a well renowned overseas technician and is expected to give the best of quality product available anywhere in the world.